With the introduction of the VRM NEO, Haeusler, the leading manufacturer of plate roll machines, is setting new standards in the metal bending industry. This four roll bending machine has been newly developed and integrates the latest technologies for a wide range of applications. Whether you are producing wind turbines, onshore or offshore operation oil process pieces, or general mechanical engineering, the VRM NEO plate roll masters the challenges of these industries like none other.
The VRM NEO sets standards in bending technology by offering intelligent, flexible, and energy-saving solutions for modern production lines. Additionally, with the intelligent BENDtronic control system, autonomous bending, an innovative electric drive, and energy-saving hydraulics, the VRM NEO enables maximum efficiency and adaptability.
The VRM NEO is a more productive Plate Roll
The extended linear guidance, interchangeable rollers, and constantly clamped plate provide maximum flexibility and allow maximum throughput. The VRM NEO plate roll is also more efficient than the competition’s plate rolls. This is due to the use of a powerful direct drive and innovative energy-saving hydraulics, which significantly reduce energy consumption. Finally, integrating the intelligent BENDtronic control systems and the advanced autonomous bending function redefines the standard for precise and efficient production processes.
Maximum Energy Efficiency
The VRM NEO maximizes energy savings thanks to the hybrid concept with a powerful electric direct drive and energy saving hydraulics consisting of load sensing and flow sharing. Maintenance costs are also significantly lower thanks to this energy saving operation. There is a typical 1/3 energy saving, through load sensing, flow sharing, electric direct drive, and partial load sensing. Load sensing technology means that only as much hydraulic pressure is built up for the position of the rollers as is required in actual operation. Load sensing leads to impressive Energy savings of up to 30%, particularly at partial load.
Additionally, thanks to flow-sharing technology, the volume flow is adapted to the current operation. This saves a further 20% in energy when the machine is running at partial load. Finally, The electric direct drive is 20% more efficient than conventional hydraulic drives. All of this is encompassed by partial load usage of the plate roll at utilization of 70%.
Plate Roll Flexibility
The high productivity and flexibility of the VRM NEO plate roll results from the consistent implementation of the four rule concept with linear guidance of the side roll positioning in feed and fast electric rotary drive. With the four roll concept, the plate is always clamped between two rollers, which facilitates handling and automation and thus enables time and material saving in the bending process. The extended linear guides allow for extreme roll diameters and makes the machine extremely flexible for bending cones, complex shapes with multiple radii, and narrow cylinders. The flexibility of the four roll concept and combination with the high rotation speed of just over 26 feet per minute, make the VRM NEO the most productive plate roll machine on the market.
Conventional pressure application compared to Haeusler.
The top roll is used in all operating modes of the rolling process and absorbs the reaction forces resulting from the positioning of the bottom and side rollers, along with the deformation of the workpiece. Depending on the operating mode, the forces on the side roller act at right angles to the direction of movement and generate considerable forces in the guides. Due to the extended guide, the forces occurring are significantly lower than with conventional guides, which increases the service life.
Tailor Made Plate Roll Accessories
The VRM NEO also features tailor-made accessories to ensure that you accomplish your production needs. These include upper supports that simplify the bending of large diameters. This is because the plate can be held and supported at the 12:00 position during the bending process. This also includes lateral supports that can be fitted on both sides of the machine and support the operator when bending large diameters. Finally, infeed roller conveyors are available optionally with a centering device, simplifying the loading of the machine. Sheets are placed on the roller table and transported into the machine through the roller conveyors.
The Perfect Plate Roll Control
The Haeusler BENDtronic control system with artificial intelligence integration makes it possible to control not only the movements of the machine but also the bending result itself. In order to be able to bend the desired product shapes and optimally support the operator, the BENDtronic control contains various tools. These include:
Introduction of the VRM NEO plate roll from our partners at Haeusler.
Sizes of the NRM NEO Plate Roll
The VRM NEO is available in 12 different sizes as standard, covering a wall thickness range of up to 180 mm (or just over 7 inches) for round bending. The different sizes can be supplied in different bail lengths and bail lengths deviating from the standard are available upon request. To check your individual sizes and the feasibility of the tasks, contact the Moore Machine Tools sales team.
Conclusion
The VRM NEO by Haeusler marks a significant leap forward in the metal bending industry, seamlessly integrating advanced technologies to enhance productivity, flexibility, and energy efficiency. With its intelligent BENDtronic control system and innovative design features, the VRM NEO not only meets the demands of diverse applications—from wind turbines to complex mechanical engineering projects—but also sets a new benchmark for precision and operational efficiency. The machine’s ability to optimize energy consumption and reduce maintenance costs further its role as a sustainable solution for modern manufacturing. For companies looking to elevate their production capabilities, the VRM NEO offers a compelling choice, ensuring that they stay ahead in an increasingly competitive landscape. Reach out today to embrace the future of metal bending with the unmatched versatility and performance of the VRM NEO.
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Deep dive into aircraft rolls.
Benefits of Four Roll Plate Rolls.