Accurl Genius Plus Press Brake

Precise | Versatile | Efficient

Genius Plus Press Brake

The Most Advanced 4-12 Axes Press Brakes On The Market

The Genius Plus press brake combines Accurl’s tradition of quality with technology looking to the future. This press brake can increase working speeds, precision, and results while saving on energy costs. The user-friendly 3D graphical control unit simulates bending sequences and collision points for results that you can depend on. The Genius Plus Press Brake has improved capabilities with increased open height/daylight, stroke, and throat depth when compared to the other Genius Series machines. The Genius Plus delivers on all fronts for a machine tool that has the capabilities to cut costs, increase production, and increase safety.

When you invest in an Accurl Genius Plus press brake, you are guaranteed a reliable piece of machinery that will provide you with numerous advantages including cutting costs, increased precision, and repeatable quality results.

Genius Plus Press Brake With Lifted Followers

Accurl Genius Pro Press Brake

  • Delem DA58T, 66T, or 69T CNC Control Unit
  • Lazersafe Safety System
  • CNC Accurl Backgauge System (2-6 axis)
  • Foot Pedals
  • Accurl Quick Clamp System
  • CNC Clever Crowning
  • Front Material Supports
  • New Hybrid Eco-function
  • Comes In Multiple Colors
Colored Image Close Up of Press Brake Tooling

Machine Information

Delem is recognized as an industry leader in CNC control panels not only for their efficiency but also for their high-quality design and construction. With a Delem control unit, you can harness the full power and ability of the Accurl Genius Plus press brake.

  • 17” high-resolution color TFT (touch screen control)
  • 3D graphical touchscreen programming mode
  • 3D visualisation in simulation and production
  • CNC Crowning Control/Bend Sequence Calculation
  • Visual tooling library
  • Tooling and parts library with 2 GB storage
  • Automatically optimizes for best bend sequence and identification with collision detection

The 2-axis press brake back gauge is perfect for all of your metal bending needs. Below we have listed many of its great specifications:

  • Contains ball screws and a linear guide on the X and R-axis.
  • Provides an Axis X speed of 20 in/s.
  • Features a manual Z1 and Z2-axis with a HIWIN linear guide.
  • Has a mechanical accuracy of ± 0.001 in.
  • Features fingers with a double stop and micro-metric adjustment.

This hydraulic press brake features many great parts and components for your projects. Equipped with a mechanical accuracy of ± 0.001 in. and an Axis X speed of 20 in/s, this press brake will surely bend anything you need.

  • Contains ball screws and a linear guide on the X and R-axis.
  • Features precision belts and a YYC rack on axes Z1‐Z2.
  • Features fingers with a double stop and micrometric adjustment.
  • Equipped with a mechanical accuracy of ± 0.001 in.
  • Axes Z1‐Z2 speed of 39 in/s.
  • Axis X speed of 20 in/s.

This industrial press brake machine is slightly different from the others due to its SPA Thin support system in the fingers, allowing you to bend thinner sheets. Below are other specifications:

  • Contains ball screws and a linear guide on the X and R-axis.
  • Features precision belts and a YYC rack on axes Z1‐Z2.
  • Features fingers with a double stop and micro-metric adjustment.
  • Equipped with a mechanical accuracy of ± 0.001 in.
  • Axes Z1‐Z2 speed of 39 in/s.
  • Axis X speed of 20 in/s.
  • Features SPA Thin support system in the fingers to allow for bending thinner sheets.
  • Accommodates a load capacity of 66 lbs per support.

This 5-axis press brake machine with a Delta X2-Axis can handle a variety of bending tasks. This option is an efficient and accurate press brake back gauge. We have the specifications below:

  • Contains ball screws and a linear guide on the X and R-axis.
  • Features precision belts and YYC rack on axes Z1‐Z2.
  • Features fingers with a double stop and micro-metric adjustment.
  • Equipped with a mechanical accuracy of ± 0.001 in.
  • Axes Z1‐Z2 speed of 39 in/s.
  • Axis X speed of 20 in/s.
  • Axis Delta X speed of 20 in/s.
The 6-axis press brake back gauge is an unbeatable machine. Whatever you need to bend, it can get the job done. With increased speeds and excellent mechanical accuracy, you’ll be all set with this press brake. Below we have given the specifications:

  • Contains ball screws and a linear guide on the X and R-axis.
  • Features a precision linear guide and YYC rack on axes Z1‐Z2.
  • Features fingers with a double stop and micro-metric adjustment.
  • Equipped with a mechanical accuracy of ± 0.001 in.
  • Axes R1‐R2 speed of 20 in/s.
  • Axes X1‐X2 speed of 24 in/s. (39 in/s optional)
  • Axes Z1‐Z2 speed of 43 in/s.

Accurl CNC press brakes use OEM EMBEDDED LAZERSAFE which offers a highly effective solution for both operator safety and machine productivity. Designed for use with Lazer Safe’s PCSS A Service, the Lazersafe is a category 4 compliant safety device and meets the world’s most demanding international safety standards(CE Certified Category 4 Safety Controller with integrated).

This device reduced the mute point – or speed change point – to up to 4 mm from the sheet metal, thus permitting a remarkable saving in the duration of the bending cycle. The amount of time that can be saved by DSP-AP concerning a conventional system is about 1.2 seconds per bend. Safety features also include blanking for automatic recognition of boxes and profiles with sidewalls.

Supports in the “Safe Release” system were designed to unhook without damage in case of a collision with tools or other objects. Plus, they can be equipped with a CNC-controlled motorized positioning, where the transmitter and receiver are automatically positioned at the correct height depending on tools and working conditions.

Accurl machines are made to last the test of time and the stress of hours upon hours of continuous work. The steel frames of our machines undergo annealing at over 600 degrees to relieve stress.

  • Stable base and stiff frame
  • Deformation stimulation made by CAE
  • Stress points analysis
  • High-tech boring machines provide extreme precision parts

Sturdy design for reliable production and usage.

Accurl machines also come in a variety of color options.

The future of the industry is digital, and Accurl is staying ahead of the curve with our ad-hoc software tools, allowing you to extract data and share it easily. Information that you have at your fingertips includes bending programming, sensor information, production statistics, and more!

Fully utilize the power of on-demand data.

With the SPA Thin support system, you can bend thinner sheets and rely on each to always be correctly positioned and guided. This system is installed in the fingers of the back gauge and can be activated with predefined bending. This enables the plate to slide until it lies adjacent to the back gauge. As a result, you can rely on:

  • Even the most delicate surfaces are protected by the back supports’ ball sliders and brush.
  • Load capacity: 30 kg per support.

As the market leader, the WILA Tooling System can provide you reliable precision, quality, and flexibility that can ultimately increase your productivity. The changeover process becomes easier and safer with WILA’s state-of-the-art clamp system. Together with the Smart Tool Locator® (STL) you can enjoy ultimate efficiency in changing tools. You will also have:

  • A hydraulic power source
  • Quick clamping for Europe-style tooling
  • Loading with simple push-button
  • Maximum load head/shoulders 180 t/m
  • Premium is available

These supports are controlled by the CNC and follow and support the sheet during the bending process. They consist of supports on the front of the machine, at the height of the bending line. With this effect accessory, you can experience these advantages:

  • Automatic bending follower support.
  • AP 1 – AP2 interpolated axes controlled by the CNC machine.
  • Bend up to 70 degrees.
  • 180 kg. per support load capacity.
  • Brush and support shaft dim 350×900 — up to 1200 mm.

Accurl is the industry standard for quality, including these features;

  • DELEM DA-58T, DA-66T, and DA-69T CNC 2D/3D touch screen controls
  • 4 – 12 axes CNC
  • Y1, Y2 precision ram positioning
  • Standard BGA-4 for X, R, Z1, Z2-axis (X=31.5 inch, R= 7.8 inch)
  • DELEM Profile T3D offline bending software
  • ACCURL PRO CNC motorized wave crowning
  • Extended open height
  • Extended stroke
  • Extended throat depth
  • HOERBIGER hydraulic valve block, pump and valves
  • High Siemens efficiency motor-class IE3
  • Hybrid ECO Function for energy-saving drive
  • Rear cover: Safety barriers (Category IV)
  • Sheet metal frontal supports
  • Front and rear lighting
  • Industry 4.0 of Productivity Monitor (software version V3.5.3)
  • CE Norms: OEM Embedded Lazersafe Systems PCSS A0 + LZS-2 Block Laser (Category IV)

WILA Smart Tool Locator: For Optimum Productivity

LEDs built-in to your machine indicate the right clamping position of your tooling during set-up; in production mode, it also indicates the active tool location. With STL, you can count on increased speed, precision, and flexibility that will provide significant effects on your overall production.

Sectional Tooling for Press Brake

Press Brake Tooling

A press brake is a machine pressing tool for bending sheet and plate material, most commonly sheet metal. It forms predetermined bends by clamping the workpiece between a matching punch and die. Tooling tolerances should be checked each time a punch and die are selected. It is the operator’s responsibility to ensure the tooling fits the manufacturer’s specifications and make any adjustments necessary.

Commonly Used Press Brake Dies

To extend the service life of the mold, the press brake punch and dies are designed with rounded corners as far as possible. Commonly used press brake dies are as follows:

  • Rocker-Type Dies: These dies bend metal by moving up and down, and side to side.
  • Gooseneck Dies: Used to clear rims that protrude from workpieces also known as flanges.
  • V-Dies: These are used for creating v-shaped bends.
  • Acute-Angle Dies: Used to create acute, obtuse, and right angles.
  • High Precision – The tools should be manufactured to tolerances within the 0.0004-inch range. This is critical to achieving part accuracy without shimming or other tweaks during setup.
  • Segmented Sections – These allow you to build various lengths out of several pre-cut pieces. Small pieces are safer and easier to handle, too.
  • Self-Retaining installation – You should be able to load the tools with the ram up. The tool holding system should hold multiple pieces in place until the clamping pressure is applied.
  • Self-Seating – As clamping pressure is applied, the punches are mechanically pulled up into position. This eliminates the need to bottom the punch into the die during the setup.
  • Front Loading – You should be able to install tools from the front of the machine. This shortens setup time because you no longer need to spend time sliding tools from the end of the press brake. Front-loading eliminates the need for forklifts and overhead cranes.
  • Standard Sizes – Common-height tools can reduce the need for machine adjustments when changing jobs. Front support arms, back gauge heights, and safety devices all remain at a common position. Because tools are made to the same heights, you can add off-the-shelf pieces and be sure they will match your existing tools.

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